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Context

The customer is the world’s largest manufacturer of financial transaction equipments.

Challenge

Reducing significant costs by overhauling packaging design for teller machine sub assemblies.

Objective

To design packaging for multiple sub components, that maximises space utilisation and integrates seamlessly with their lean manufacturing process.

The SUPERPACKS Solution

After assessing their product design and packaging processes we implemented a reverse packaging approach. We modified the shipping pallet sizes for better use of containers and created separate boxes that are suitable for pallet handling, loading, and the product packaging line. Our solution employed minimal wood and EPE foam to provide extra cushioning and secure the product during transit.

Case-studies3

The Result

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Increase in load per container (from 92 to 169 units)

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Reduction in packing cycle time

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Reduction in cost for customer (INR 9,5 million p.a.)

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